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All Products In Category:   M Series | E400 | eWA-450

Medium Volume Lead Free Wave Solder Machine M Series

Quick Overview

M seires is a CE certificated, compact Lead Free Wave Solder Machine with inline finger conveyor, stepper driven spraying fluxer, hot air preheat zone & Ti dual wave solder pot, it is suited for medium volume production.

M series Lead Free Wave Solder Machine Structure:

M400

M400
 

M400 plus

M400 plus

Conveyor System

Conveyor System

In-loading system: which can connect with the insertion conveyor directly, the sensor at bottom for counting and spray fluxer on/off; with ruler and and needle for instruction of width

 

Conveyor System

Conveyor System

Standard: V type Ti finger for standard conveyor.

 

Conveyor System

Conveyor System

Option: V type Ti finger or V mixed with L finger.

 

Conveyor System

Conveyor System

Optional with heavy load finger which made of 5mm Ti, it can transport PCB weight as 20kgs/unit.

 

Conveyor System

Option: Central Support System

●   Width Adjustable

●   Height Adjustable

 

Flux System

Flux System

Stepper motor/driver etc, make sure the spray nozzle moving at needed speed smoothly.

 

Flux System

Flux System

sprayer's flow, flux shape, automization etc adjustable, so to meet a perfect flux applying performance.

 

Flux System

Flux System

Flux is adding via a SMC pump automaticlly, save operator's time and job. (Option)

 

Preheating System

Preheating System

M400 is Standard equipped with 2 hot air convection preheating zone at bottom, top preheating is optional.

M400 plus is Standard equipped with 3 hot air convection preheating zone at bottom, top preheating is optional.

 

Preheating System

Preheating System

Heater can be take out from rear side of machine, easy for maintenance.

 
Preheating System

Preheating System

Blower motor can be take out from upper side of machine, easy for maintenance.

 

Soldering System

Soldering System

Fully Ti material made solder pot, even for impeller, shaft, nozzle, and bolts. All is Ti and 100% capable for Lead free. Two wave nozzle, one is for turbulent wave and another is for flat wave.

 

Soldering System

Soldering System

Solder pot in/out automaticlly, up/down manually

 

Soldering System

Soldering System

Option:Solder pot included solder level detection system

 

Soldering System

Soldering System

New design of tunnel and wave nozzle

 

Soldering System

Soldering System

●   Dual Wave Nozzle

●   Fully Titanium Solder Pot and Wave Nozzle

●   Adjustable Wave Height by Touchscreen

●   Adjustable Wave Width

●   Reduce Oxidation Design

 

Soldering System

Soldering System

Solder pot is connected with a quick connector, easy to change solder pot if customer had one for leaded pot and another for lead free pot.

 

Soldering System

Soldering System

Optional with N2 feeding system.

 

Electrical System

Electrical System

All brand electrical parts, such as Panasonic conveyor motor, Mitsubishi breaker, etc all wiring cetificated by CE.

 

Electrical System

Electrical System

Touchscreen and PLC for controlling system

M series Lead Free Wave Solder Machine Features:

●   A new streamline design replaces a conventional right-angled exterior. And the design is based on mechanical aesthetics and practicability, making the maintenance an easy job.

●   PLC controller, Touchscreen  form a stable, safe and efficient controlling system, easy for operation.

●   The software has the functions like PCB counting, temperature setting and editing, PCB parameter menu, and profile testing, alarms and muti-languages conversion. In the meanwhile, the software has make a lots effect about the safety issues just like wave motor running safe temperature etc.

●   The one-week timer will provide a amazing function for customer. The operator can edit his work schedule for this wave solder machine weekly. And the machine can turn on automatically to melt the solder before operator come to work. When it’s time to work, the solder has been melt and everything is ready. It will save about 1.5 hours for customer everyday.

●   The specially designed guiding rail reduce the deformation caused by heat; After two years working you only need to change the cooper bars instead of change the whole conveyor rails.

●   Sprayer driven by stepper motor , the speed can be set on touchscreen. The moving and stopping time will be set in a more precious way.

●   High quanlity sprayer provides perfect atomization performance of the flux.

●   Adding flux automatically(Option), there are two sensors on flux tank. When flux is lower than limit,it will switch on the pump to feed flux in automatically. Operator just need to put the whole barrel flux into the flux tank, meanwhile put the sucking tube into the barrel.

●   Forced air convection preheat zone control by temperature controller in PID model. The preheat zone will provide enough uniform heat for the PCB.

●   M400 with 2 individual bottom hot air zone, M400 plus with 3 individual bottom hot air zone, this configuration will provide the greatest preheating effect for soldering.

●   Adopt cast iron heater for the solder pot, it’s mounted outside of the solder pot. This new assembling way will prolong the life of the solder pot.

●   Dual wave nozzles. Both wave heights are controlled by transducer. Changing the wave height via adjusting the frequency of power.

●   Solder pot is made of 3mm thickness Ti material. Long life warranty.

●   High quality wave motor with small noise and more stable.

M series Lead Free Wave Solder Machine Specification:

  Model

  M400

 M400 plus

  PCB width

  30-400MM

  30-400MM

  Solder Pot Volume

  390kg

  390kg

  Running power /General power

  8-12KW/22KW

  10-14KW/26KW

  Machine Dimension

  3470(L)*1372(W)*1650(H)

  3987(L)*1372(W)*1650(H)

  Net Weight

  1000KG

  1200KG

  Controlling System

  Panel control

  Panel control

  Conveyor Motor

  3Ph 220V, 90W

  3Ph 220V, 90W

  Conveyor Speed

  200MM-1500MM/Min

  200MM-1500MM/Min

  Flux Volume

  5 Liters

  5 Liters

  Alcohol Volume

  3.5 Liters

  3.5 Liters

  PCB Direction

  Left to Right

  Left to Right

  Spray drive

  Stepper motor drive

  Stepper motor drive

  Sparyer

  Stainless Steel Nozzle

  Stainless Steel Nozzle

  Preheat

  2 hot air convection zone

  3 hot air convection zone

  Preheat power

  5kw/zone

  5kw/zone

  Length of preheating zone tunnel

  1095mm

  1645mm

  Solder Pot Material

  Ti

  Ti

  Preheater power

  2KW*2pcs /each zone * 2 zone

  2KW*2pcs /each zone * 3 zone

  Solder Pot heater Power

  1.2KW*10PCS

  1.2KW*10PCS

  Wave Number

  Dual Waves

  Dual Waves

  Time for Solder Melt

  60 Minutes

  60 Minutes

  Solder Pot Up/Down

  Manual

  Manual

  Solder Pot In/Out

  Automaticlly

  Automaticlly

  Conveyor Type

  Ti finger

  Ti finger

  Solder Angle

  3-6°

  3-6°

  Air Supply

  3-5BAR

  3-5BAR

  Power supply

  3PH 380V 50HZ, Optional: 3PH 220V 60HZ

  3PH 380V 50HZ, Optional: 3PH 220V 60HZ

M series Lead Free Wave Solder Machine included:

●   Lead free wave solder machine M400/400 plus

●   Spraying system driven by step motor and PLC controller

●   2 individual preheating zones with M400; 3 individual preheating zones with M400 plus

●   Titanium alloy dual wave solder pot

●   Titanium alloy finger conveying system

●   Touchscreen and PLC control system

●   1 year parts warranty

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