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SA-500 SMT Component Automated Inspection System

Quick Overview

SA-500 is a AOI equipment for SMT component inspection and chip component inspection. SA-500 uses intelligent algorithm which can just click one button for programming, it greatly reduce the programming and debugging work, AI deep learning and self-training function can extend detectable defect types to reduce the misjudgement rate.

SA-500 SMT Component Automated Inspection System Features

●     High stability granite platform ensure machine running fast and stably.

●   X/Y servo motor with high precision ball screw driving system ensures running accuracy.

●   Equipped with  5M pixels CCD with RGBW 4 color light source to ensure inspection accuracy.

●   Detection items: Chip components : Wrong, Miss, Reversed, Skew, Redundant, shift, foreign matter.  Solder detect : excess, insufficient, no foot , bridge,  not wetting .

●   Easy programming: Use Intelligent algorithm which can automatically search chip components and solder joint on the PCB image without  CAD files, and give the parameters, operator only need to fine-tune the program, it makes programming very easy. .

●   Intelligent algorithm : Intelligent neural network algorithm which can train the components with large sample images to comprehensively recognize the features of the components to  improve the misjudge problems , and make programming easy.

●   Equipped with Data statistics software, easy to search and  export detailed statistical data.

●   Capable to connect with MES(option).

SA-500 SMT Component Automated Inspection System Specifications

ModelSA-500
Image System   Camera   Top 5 Mpixels CMOS Camera
  Resolution   Standard: 15um, optional: 10um
  FOV size   15um : 36*30mm, 10um :24*20um
  Lighting   4 color ring shape LED(RGBW)
Motion System   X/Y Movement   AC Servo motor          
  Platform   Granite,  ball screw and linear rail.          
  With adjustment   Auto/Manual          
  Flow Direction   L→R          
Hardware   PC configuration   CPU: intel i5
  Display card: NVIDIA GTX1050Ti
  Memory: 32G DDR, 240G SSD+2T Mechanical Hard Disk
  Network: 1000M Wired Network Card
  Communication   SMEMA          
  Power Supply   1ph 220V, 50/60Hz, 1KW          
  Air Supply   0.4-0.6Mpa
  Machine Size   L*H*W: 1015*1539*1086mm (not including display and light tower)
  Weight   750kg          
Software   Operation System   Ubuntu 18.04 LTS 64bit
  Programming   Online programming, offline programming, CAD file loading, one-key programming with image
  Statistic data function   SPC software          
PCB Size   Size   1 section rail: 50*50-510*460mm          
  Thickness   ≤6.0mm          
  Clearance   Top/Bottom: 25/25mm                      
  PCB weight   Max:3kg
  Clamping Edge   >3.0mm            
Inspection Catagories               Component   Missing, Reversed, Shift, Damaged, Skew, Redundant, Foreign material                      
  Solder   No solder, Insufficient/Extra solder, Bridge, not welding, no foot, Hole                      
  Inspection Component   Standard: 15um can handle minimum 0402 component; optional: 10um can handle minimum 0201 component  
  Inspection Speed   230-250ms/FOV          
  Barcode  reader   1D or 2D barcode reading by camera

SA-500 SMT Component Automated Inspection System Dimension:

Dimension of the machine:

Dimension
 

SMT Component Automated Inspection System Algorithm:

  Intelligent neural network algorithm:

  The traditional algorithm is mainly to compare the color of the reflected light of the soldering joint, and then to judge whether it has bad quality. In this case, the programmer is required to be experienced and familiar with the various forms of bad products.

Neural network algorithm through the analysis of big data processing, can know the various forms of solder joints,and low requirements for the operator.

 THT Solder Joint Automated Inspection System Algorithm
 

SMT Component Automated Inspection System Algorithm:

  Intelligent algorithm also can train the components with large sample images to comprehensively recognize the features of the components to improve the misjudge problems.

Priciple comparision with raditional algorithm

 Priciple comparision with raditional algorithm
 

SMT Component Automated Inspection System Programming:

Easy programming: Use Intelligent algorithm which can automatically search chip components and solder joint on the PCB image without  CAD files,and give the parameters, operator only need to fine-tune the program, it makes programming very easy.

 THT Solder Joint Automated Inspection System Programming
 

SMT Component Automated Inspection System Software function:

  Path optimization:

  Fewer FOVs : Do not photograph on where there is no solder joints to reduce FOVs and  make inspection more efficient.
Shorter photographing paths to save time

   More suitable imaging position : avoid solder joint at FOV junction to ensure test effect.

 THT Solder Joint Automated Inspection System Software function
 

SMT Component Automated Inspection System Software function:

  Multiple detection and debugging modes:

  ◆ Support panel board detection.

  ◆ Support mixed board detection, suitable for small-batch multi-PCB detection.

  ◆ Badmark skip mode.

  ◆ Online programming and debugging without stopping the production line.

  ◆ Offline programming (optional ).

 

SMT Component Automated Inspection System Data statistic:

  Powerful data statistic software, easy to search and to be exported as a Exel file.

 THT Solder Joint Automated Inspection System Data statistic

SA-500 SMT Component Automated Inspection System Includes:

Standard configuration:

1. SA-500 SMT Component Automated Inspection System.

2. Online programming software (combined with AOI software).

3. Data statistic software(combined with AOI software).

 

Option configuration:  

1. Offline programming software.

2. Optional: 10um can handle minimum 0201 component.
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