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Automatic Soldering Robot iBot-1

Quick Overview

iBot-1 is a 5 axis servo soldering robot with X,Y,Z,R, and solering wire feeding motion system. it is equipped with JBC 250W soldering station HDE with rapid heat recovery, soldering tip is easy to be exchanged. Break-tin automatic solder wire feeder can reduce flux remaining problem after soldering. Self-developed software under windows English OS is easy to operate. Using CCD to teach the soldering path, fast programming speed.

iBot-1 Automatic Soldering Robot General:

Advanced industrial design make machine

Advanced industrial design make machine

●   Advanced industrial design make machine looks very beatiful, solid structure and X/Y/Z/R servo motor with it's motion control system ensure machine run smoothly and precisely.

 

JBC heating system

JBC heating system

●   JBC heating system with 250W, it has rapid temperature recovery time. The soldering temperature can be displayed in real time. When the temperature control detects a slight change of the temperature on the soldering tip, it will quickly make a temperature compensation action.

 

iBot-1 Automatic Soldering Robot Heating System:

Direct heating method

Direct heating method

●   Direct heating method, temperature sensor is closed to the tip of the soldering tip which can detect the minor change and control the temperature precisely. heating speed is very fast. With the rotation axis, iron components can rotate 330 degrees. fully meet the differeent angle of soldering products.

 

Various JBC R470 type soldering tips

Various JBC R470 type soldering tips

●   Various JBC R470 type soldering tips can meet different process requirement. customized solering tips is also available according to the product.

 

iBot-1 Automatic Soldering Robot Soldering Head:

Smoke cover (optional)

Smoke cover (optional)

●   Smoke cover (optional) can be easily connected with smoke extractor or exhaust system in workshop, which can provide a clean work environment.

 

Excellent Heat Transfer

Excellent Heat Transfer

●   Excellent Heat Transfer: The compact element reduces thermal barriers.

●   Instantaneous Heating: A fully-integrated thermal sensor in the heater ensures quick temperature recovery.

●   Great Durability: The intelligent algorithm control program extends tip life.

 

iBot-1 Automatic soldering robot Solder Wire Feeder:

Break tin solder wire feeding system

Break tin solder wire feeding system

●   Break tin solder wire feeding system can pierce holes when feeding solder wire, it can reduce burst tin that causes flux remaining on PCB when soldering under high temperature to improve the soldering quality. solder wire feeding accuracy can reach 0.1mm, equipped with Lack tin automatic check function.

 

Broken tin wire

Broken tin wire

●   Broken tin wire.

 

iBot-1 Automatic soldering robot cleaning system:

Cleaning tin by air which

Cleaning tin by air which

●   Cleaning tin by air which can fully clean soldering tip and improve soldering qualityIt, can quickly remove the residual tin on the soldering tip. No damage to the tip. The clean time can be set free.

 

Comparison of images before and after cleaning

Comparison of images before and after cleaning

●   Comparison of images before and after cleaning.

 

iBot-1 Automatic Soldering robot Programming:

CCD+Teach panel for programming

CCD+Teach panel for programming

●   CCD+Teach panel for programming: Machine Using CCD to teach the soldering path, compared to traditional programming methods, it can save a lot of time and programming is easy. CCD can identify mark points, it can correct the offset of the PCB on the fixture.

 

iBot-1 Automatic Soldering Robot Fixture:

Standard universal fixture

Fixture

●   Standard universal fixture.

 

Customerized fixture

Fixture

●   Customerized fixture according to customer's requirement (option).

iBot-1 Automatic Soldering Robot Features

●  Advanced industrial design, beautiful shape, solid structure break traditional framework, which is more reasonable and practical.

●  X,Y,Z,R,a nd soldering wire feeding motion system are all controlled by one combined 5 axis motion control card with PC, so it can integrate all the functions into one software like programming, soldering time setting, solder wire feeding length setting, motion control. it makes machine running more stable and easy to operate.

●  X,Y,Z,R axis adopt quality servo motor with it's control system, make machine run smoothly and precisely.

●  It is equipped with automatic soldering tip cleaning device, which can improve soldering quality and prolong lifetime of soldering tip.

●  iBot-1 is equipped with industrial PC with windows  English operation system, programming very easy.

●  Break tin solder wire feeding system can pierce holes when feeding solder wire, it can reduce burst tin  that causes flux remaining on PCB when soldering under high temperature to improve the soldering quality. solder wire feeding accuracy can reach 0.1mm.

●  250W high-power JBC soldering station HDE has rapid temperature recovery time, soldering tip can be easliy changed.

●  Self-developed advanced software, fool-style programming with controller like play game, all parameters can be set  in one  program, such as moving path, solder wire feeding quantity, soldering time etc, very easy to use.

●  Using CCD to teach the soldering path, can identify mark points. Compared to traditional programming methods, it can save a lot of time.

●  Equip with smoke cover can provide a very clean work enviroment.

●  Various JBC soldering tips can meet different process requirement.customized solering tips is also available.

iBot-1 Automatic Soldering Robot specification:

  Model

  iBot-1

  iBot-2

  Axes :

  X/Y/Z/R/wire feeder

  X/Y1/Y2/Z/R/wire feeder

  Machine travel(X/Y/Z/R):

  Standard : 430/420/80mm/320°

  Standard: 215/420/80mm/320°*2pcs

  Max running speed(X/Y):

  500mm/s

  500mm/s

  Repeat positioning accuracy :

  ±0.05mm

  Platform load:

  5KG

  Temperature Range:

  200℃-450℃  

  Min Solder wire feeding length:

  0.1mm

  Solder wire feeder :  

  standard 0.8mm-1.2mm feeder(break tin), optional 0.6-0.8mm feeder (without break tin)

  Programming method:

  CCD+Teach panel for programming

  Power supply:  

  single-phase: AC 220V/110V  f: 50HZ/60HZ

  Air pressure:

  0.4-5kg/cm²

  Work environment:  

  0℃~40℃

  Machine size:

  834*853*1072mm(not include the display)

  834*853*1072mm(not include the display)

  Weight:  

  About: 150kg

  About: 170kg

iBot-1 Automatic Soldering Robot Standard configuration

●  Automatic Soldring Robot.

●  Industrial PC +Display.

●  X,Y,Z,R and wire feeding driving system.

●  0.8-1.2mm solder wire feeder(Break tin)

●  250W high-power JBC soldering station HDE.

●  CCD+Teaching panel for programming.

●  Universal fixture 1 set.

●  Soldering tip *3 pcs

●  Air pipe*1pcs

●  1 year parts warranty

 

iBot-1 Automatic Soldering Robot Optional configuration

●  Customized fixture.

●  Smoke exhaust cover.

●  Fume extractor QB-DX1001.

●  0.6-0.8mm solder wire feeder (without break tin function).

iBot-1  Automatic Soldering Robot Application

Micro switch solding


●   Micro switch solding

 

USB soldering


●   USB soldering

 

High heat soldering point (connector)


●   High heat soldering point (connector)

 

Fine pitch soldering point


●   Fine pitch soldering point

 

Motor soldering


●   Motor soldering

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