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Automatic Soldering Robot G351

Quick Overview
Selective soldering

G351 is a 5 axis soldering robot with X, Y, Z, R, and solering wire feeding motion system. it is equipped with 400W high frequency heatig system with rapid heat recovery, soldering tip is easy to te exchanged with low cost. Break-tin automatic soler wire feeder can reduce flux remaining problem after soldering. Self-developed software under windows 7 English OS is easy to operate.

 General: Advanced industrial design make machine looks very beautiful,

●   Advanced industrial design make machine looks very beatiful, solid structure and X/Y/Z/R step motor with it's motion control system ensure machine run smoothly and precisely.

 

 Motion system: 5 axis with X,Y,Z,R,and soldering wire feeding motion system are all controlled by one combined 5 axis motion control card with PC,

●   X, Y, Z, R, and soldering wire feeding motion system are all controlled by one combined 5 axis motion control card with PC, so it can integrate all the functions into one software like programming, soldering time setting, solder wire feeding length setting, motion control. it makes machine running more stable and easy to operate. The repeated accuracy of 24-hour“NRZ” continuous motion<0.06mm.

 

Heating system: High frequency induction heating system with 400W power (600W is optional),it has rapid temperature recovery time.

●   High frequency induction heating system with 400W high power(600W is optional), it has rapid temperature recovery time.

 

Heating system: Touch screen control panel for temperature setting.

●   Touch screen control panel for temperature setting.

 

 Soldering head:Heating  element adopt silver coil which can ensure long lifetime.

●   Heating element adopt silver coil which can ensure long lifetime. Induction type soldering tip can be easliy changed with lower cost. heating speed is very fast.With the rotation axis, iron components can rotate 330 degrees. fully meet the differeent angle of welding products.

●   Mobile smoke cover (optional) can be easily connected with smoke extractor or exhaust system in workshop, which can provide a clean work environment.

 

Soldering tip:Various soldering tips can meet different process requirement.

●   Various soldering tips can meet different process requirement. customized solering tips is also available.

 

Solder wire feeding: High precision solder wire feeding system with wire pierecing wheel which can reach 0.1mm feeding accuracy and reduce the problem of flux remaining on PCB after soldering ,improve the soldering quality.

●   Break tin solder wire feeding system can pierce holes when feeding solder wire, it can reduce burst tin that causes flux remaining on PCB when soldering under high temperature to improve the soldering quality. solder wire feeding accuracy can reach 0.1mm, equipped with Lack tin and block tin automatic check function.

 
Broken tin wire

●   Broken tin wire

 
Solder tip cleaner: It is equipped with automatic soldering tip cleaning device ,which can improve soldering quality

●   Cleaning system: Adopt electric steel brush to clean the soldering tip, which has high efficiency. It can quickly remove the residual tin on the soldering tip.The damage to the tip is very small. Adopt motion control card and motor, the clean time can be set free. Cleaning speed can be adjusted.

 

Solder tip cleaning

●   Steel brush cleaning system

 

●   Humanized operation: H351 adopt self-developed software based on windows 7 English operation system, use touchscreen with wireless controller and teach method for programming .

●   G351 adopt self-developed software based on windows 7 English operation system, use touchscreen with wireless controller and teach method for programming.

 

Teaching pendant: A wireless remote control teaching controller     is easily used for programming.

●   wireless controller makes programming very easy.

 

Standard universal fixture.

●   Standard universal fixture.

 

Customerized fixture according to customer's requirement (option).

●   Customerized fixture according to customer's requirement (option).

 
Optional CCD: High resolution CCD, it has mark positioning function, and can automatically correct the coordinate offset .

●   Optional CCD:High resolution CCD, it has mark positioning function, and can automatically correct the coordinate offset.

G351 Automatic Soldering Robot Features

● Advanced industrial design, beautiful shape, solid  structure break traditional framework, which is more reasonable and practical.

● X,Y,Z,R,and soldering wire feeding motion system are all controlled by one combined 5 axis motion control card with PC,so it can

integrate all the functions into one software like programming , soldering time setting ,solder wire feeding length setting,motion control .it makes machine running more stable and easy to operate.

● X,Y,Z,R axis adopt quality step motor with it's contorl system, make machine run smoothly and precisely .

● It is equipped with automatic soldering tip cleaning device ,which can improve soldering quality and prolong lifetime of soldering tip.

G351 is equipped with industrial PC with windows 7 English operation system ,use touchscreen with wireless controller and teach

method for programming , makes programming very easy   .

 Break tin solder wire feeding system can pierce holes when feeding solder wire ,it can reduce  burst tin  that causes flux remaining on

PCB when soldering under high temperature to improve the soldering quality .solder wire feeding accuracy can reach 0.1mm.

 400W high frequency induction system has rapid temperature recovery time,heating element adopt silver coil which can ensure long

lifetime.soldering tip can be easily changed with lower cost.

 Self-developed advanced software, fool-style programming with wireless controller like play game , all parameters can be set  in one

program, such as moving path, solder wire feeding quantity, soldering time etc ,very easy to use.

● Optional smoke cover and smoke extractor can provide a very clean work enviroment .

● Various soldering tips can meet different process requirement. customized solering tips is also available.

Structure drawing

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G351 - Specifications

 Model

G351

 H351

 H352

 Axes

  X/Y/Z/R/wire feeder

  X/Y/Z/R/wire feeder

  X/Y1/Y2/Z/R/wire feeder

  Machine travel(X/Y/Z/R)

  Standard : 470/320/90mm/330°          With safety light curtain:      400*280mm*90mm/330°

  Standard : 320/320/90mm/330° With safety light curtain:      250/280/90mm/330°

  Standard: 235/320/90mm/330°*2pcs With safety light curtain:   220/300/90mm/330°*2pcs

  Max running speed(X/Y)

  500mm/s

  500mm/s  500mm/s

 Repeat positioning accuracy

 ±0.06mm

  Platform load

  3KG

  Temperature Range

  180℃-450℃

  Min Solder wire feeding length

  0.1mm

  Solder wire feeder

  standard 1.0mm-1.2mm feeder(break tin),optional 0.6-0.8mm feeder(without break tin)

  Programming method

Manual teach(Touch Screen + Wireless Remote)

  Power supply

 single-phase: AC 220V/110V  f : 50HZ/60HZ

  Air pressure

0.4-5kg/cm²

  Work environment

0℃~40℃

  Machine size

 L750*W594*H854mm(not including safety light curtain )

 L600*W594*H848mm(not including safety light curtain )

 L750*W594*H854mm(not including safety light curtain )

 Weight

  105kg

  85kg   105kg


Programming


Self-developed advanced software, fool-style programming with wireless controller like play game , all parameters can be set  in one  program, 

such as moving path, solder wire feeding quantity, solder wire feeding speed,running speed,soldering time etc ,very easy to use.The 

self-developed software & hardware researched enjoy free upgrade in the whole service life.

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Programming


Bulk modification of similar soldering spots can be  set without modifying one by one. Insert or delete soldering spot coordinates in any position 

without affecting other soldering spots.

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Programming


Easier setting operation for spot soldering and drag soldering; built-in data can be called out at any moment; The program can store an

unlimited number ;Real-time display the current completion of the number of soldering products and the current number of soldering points.

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Programming


Every program can set different types of spot soldering and drag soldering according to the different size of the soldering pad  .Both spot 

soldering and drag soldering parameters can be set to 100 groups.The display screen of coordinatometer shows the track of all soldering

spots clearly and makes program modification more visually.Real-time display of the current soldering track on the touch screen.

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Humanized operation: Full  touch operation + fool-style programming, in which case any setting can be realized by click.


Teaching pendant: A wireless remote control teaching controller  is easily used for programming.


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                High heat soldering point(connector)                      Fine pitch soldering point
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                                     USB soldering                              Micro switch soldering

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                                                                                Motor soldering


Standard configuration :

●   Automatic Soldring Robot.

●   Industrial PC ,12"LCD touch screen.

●   X,Y,Z,R and wire feeding  driving system.

●   1.0-1.2mm solder wire feeder(Break tin)

●   400W  high frequecy induction heating system.

●   wireless controller.

●   Universal fixture 1 set

●   Soldering tip *3 pcs

●   Steel brush*10pcs

●   1 year parts warranty

 

Optional configuration :  

●    Customized  fixture.

●   Smoke exhaust cover.

●    Smoke extractor.

●    Safety light curtain.

●   CCD for fiducial mark recognition.

●    0.6-0.8mm solder wire feeder (without break tin function )

●    Optional 600 W soldering station instead of 400 W soldering station.(Only for  a large amount of heat absorption products)

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