Inline SPI Machine S-250I/S500I were designed to make in-house Inline SPI , This series SPI apply to small and normal size PCB , and satisfy customers with small investment to inspect printing quality, moving convenience, simple operation and high accuracy, the highest cost performance options for customers. and acceptable by CE certification.
Programmable spatial light modulation(PSLM). | |
Phase modulation profiler metry | |
3D Diffuse lighting & active RGB 2D light source | |
High resolution image processing system Ultra-high frames of 400/800/1200 pixel industrial CCD to ensure that the extremely small components and high precision SMT (01005) were stable and rapid detection. Provide 8um,10um, 12um, 15um,18um, 20um, such as a variety of precision. Cooperate with the customer's product diversity and detection speed requirements.GPU hardware plus optimized 2D/3D parallel algorism realize high speed inspection on high density PCB (>100K Pads/ PCB). | |
Z axis real time and static vision compensation capability The Characteristics of PSLM provide the real-time dynamic tracking on the rigid PCB, for flexible PCB, use static vision compensation to perfectly solve the warpage problems of flexible PCB. | |
Coaxial lighting mark camera unit (option) Optional coaxial lighting mark camera unit can reliable and precise detect fiducial mark on HASL, immersion gold and flexible PCB. | |
Glue Inspection PLSM 3D measurement can reach +/-1200um with RGB Tune function is capable of high accurate measuring of none transparent glue process. Including missing, overflow, excess, shape and combination view of 2D/3D images. | |
Multi Array Mark Detection For multi-array PCB mark, use dynamic capture function, there is no need to capture image one by one and reduce detect time dramatically. | |
Bad mark on the fly detection function. Automatically on the fly detect PCB bad mark, feed the info into pick and place machine in real time control loop. | |
Three stage mapping traceability. Collaborate with pre and post AOI in SMT line, forms close loop process and quality control system, and capable to integrate and synchronize the data to customer ERP quality module. |
Inline SPI Machine S-250I/S500I Features
● Programmable grating structure technology(PSLM) |
● High resolution image processing system. |
● The Z axis real-time dynamic contour. |
● Friendly user interface, 5 minutes programming and one-click operation. |
● Phase modulation profilometry technology (PMP). |
● Synchronous structure optical technology (D - Lighting) and RGB two-dimensional light source. |
● Provide offline Berber import function, one button CAD matching function. |
● SPC function can reduce defects caused by solder paste printing and improve final product quality. |
● Increase inspection height from +/-350um to +/-1200um, not only can detect solder paste, also applies to red and black glue. |
● Gerber data conversion and import ,achieve automatic detection of the entire board .Manual “Teach” function realize user-friendly programming and test job generation in case of no Gerber data situation. |
Inline SPI Machine S-250I/S500I - Specifications | ||
Model | S-250I | S-500I |
Maximum PCB Size (X x Y) | 350mm x 250mm | 510mmX505mm |
Minimum Inspection Size | Square: 150um/Round: 200um | |
PCB Weight | 0-3Kg | |
PCB Warpage | +/-3.5um | |
Minimum Pad Spacing | 100um | |
Inspection Principle | 3D white color PLSM PMP | |
Camera | 4M pixels industrial camera | |
Inspection Accuracy | X/Y direction 10um, Z direction below 0.37um | |
Repeat Position Accuracy | Z direction:<1um/ Volume: <1% | |
FOV | 48mm x 34mm | |
Positioning Time | 0.5 second/pcs | |
Maximum Measuring Height | +/-350um (Standard), +/-1200um (option) | |
Inspection categories | Volume/Area/Height/Offset/Sharp | |
Inspection Capability | Missing solder/Solder bridge/Offset/Tombstoning/More or Lack solder paste/ etc | |
Inspection speed | 3750mm2/s | |
Operation System | WINDOWS 7 | |
Optional | 1D/2D Barcode , UPS | |
Weight | 865Kgs | |
Dimensions | 1000X1000X1350mm |
Inline SPI Machine S-250I/S500I Include
S-250I/S500I Configurations (Standard Included):
◎ Omron PLC with 40 points.
◎ Camera lens 4/60- Schneider.
◎ X and Y servo motor- Panasonic.
◎ 3D projection- OC/ 3D-H Germany.
◎ Image workstation server and display- Dell Optiplex 790.
◎ Industrial high frame rate camera 400W- Basler from Germany.